The pressing department handles plate thicknesses up to 8 mm.
Our wide table presses mean that we are very flexible when it comes to forming sheet metal articles. Our goal is to get the detail finished in one press.
MAG, CMT, resistance welding (nut weld, spot weld).
29 welding robots in 18 welding cells (single robot, twin robot and triple robot).
Positioner up to 3000 mm x 1000 mm, max 500 kg.
We have our own painting shop in the factory, which means that we can often hang the details for painting already at the welding robot or press without having to pack and transport the details to a painting shop - all for a better end product.
Our dipping plant is fully automatic and we paint goods up to 250 kg with maximum dimensions of 2000 x 3000 x 500 mm.
Our facility has twelve pretreatment baths as well as four baths for ED and ultrafiltrate rinsing, for a total of 16 baths, which is quite unique.
We purify our chemically mixed water ourselves with the help of a demineralization unit and an evaporator for a lower consumption of city water.
Our automatic powder coating system consists of 18 guns that provide a very stable quality and repeatability. Of course, we have our own recycling system for the powder paint.
Standardized checks of both baths and painted goods are carried out continuously to ensure the highest quality for the customer.
Our entire surface treatment is approved by both Volvo and Scania.
ED or Elektrodopp is an extremely good corrosion protection with good penetration which is suitable for all types of geometries. The ED varnish is applied through an electrolytic process on a cleaned surface that is pre-treated with zinc-manganese phosphate. The layer thickness is between 18-21 µm. After the ED varnish is applied, the varnish is cured in a furnace (180°C) for about 40 minutes. The color of the ED is black.
For closed structures, it is important that welds are tight. Otherwise, it is better to have drainage holes at the top and bottom of the structure.
For applications that require higher corrosion protection, a layer of powder coating can be applied.
Powder is electrically charged and sprayed against the part that has the opposite electrical charge, causing the powder to be sucked onto the part in an even layer of 80-120 µm. After the powder is applied, the parts go into a hearth oven (230°C) for about 40 min. Powder coating is available in a variety of colors and glosses.
We also carry out assembly from simple to more complex details.
